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Pouches and bags

Foil chevron pouches

We supply foil chevron pouches in a foil laminate. The foil gives a near-total barrier to oxygen, moisture, and light, for sensitive devices, diagnostics, and reagents that need a long shelf life. Foil is not gas-permeable, so these pouches are typically radiation-sterilized. Sourced from qualified manufacturers in North America and Europe.

Illustration: Foil chevron pouches

Key specifications

Specifications

Foil chevron pouches specifications

Foil chevron pouches specifications
PropertyValue
BarrierNear-total barrier to oxygen, moisture and lightWater vapor and oxygen transmission data: available on request from the manufacturer's data sheet.
Gas exchangeNot gas-permeable
SealChevron (V-shaped) seal for a controlled peel and aseptic presentation
FormatPre-made pouches, supplied as eaches
OptionsCustom sizes, printing and seal options
SterilizationTypically radiation: gamma, e-beamSteam: ask us.

Need a value that isn't listed? Ask us and we'll confirm it for your application.

What it's for

What it does in your package

Some products degrade when exposed to air, humidity, or light. A foil pouch blocks all three, which protects sensitive devices, diagnostics, and reagents over a long shelf life.

Foil does not breathe, so EtO gas cannot get in through the pouch wall. Foil pouches are typically sterilized with gamma or e-beam. If your process is EtO, ask us.

Typical applications include

  • Moisture-sensitive devices
  • Diagnostics
  • Reagents
  • Long shelf-life products

Options

Options and customization

  • Custom sizes

    Pouches are available in custom sizes. Quoted per project.
  • Printing

    Printed pouches are available. Quoted per project.
  • Seal options

    Seal options are available to suit your product and sealer. Quoted per project.

Sterilization

Sterilization compatibility

Compare all products
Sterilization compatibility by product
ProductEtOGammaE-beamSteam
Pouches and bags
Foil chevron pouchesNot recommended1CompatibleCompatibleNot yet confirmed: ask us

Legend

  • Compatible
  • Depends on grade or configuration
  • Not recommended
  • Not yet confirmed: ask us
  1. 1Unless paired with a header bag or breather.

Compatibility depends on grade, coating, and your process. Validate in your own sterilization cycle.

Ordering

How ordering works

  • Supplied per project and quoted to your size and print.
  • Consolidate pouches on one purchase order with your die-cut parts.
  • Typical lead time: 3–4 weeks for standard items, 6–8 weeks for custom size or print.
  • Any manufacturer minimum is shown on the quote.
  1. 01

    Tell us the spec

    Share the format, size, grade or film, and how you seal and sterilize. If the material is already validated, send the spec or part number and we'll quote exactly that, or tell you plainly that we can't.

  2. 02

    Samples and quote

    Ask us about samples. We quote per project.

  3. 03

    One PO, one contact

    Order it alongside your die-cut lids and cards. We receive and check it in Kensington and ship it with your other parts, and CleanCut handles any delivery or quality issue.

FAQ

Common questions

All FAQs

When do I need a foil pouch?

Choose a foil pouch when the contents must be protected from oxygen, moisture or light. The foil laminate gives a near-total barrier. Typical applications include sensitive devices, diagnostics and reagents with long shelf-life needs.

Which sterilization methods can I use?

Foil pouches are typically radiation sterilized, and they are compatible with gamma and e-beam. They are not gas-permeable, so they are not recommended for EtO unless paired with a header bag or breather. Steam is not yet confirmed, so ask us. Validate in your own sterilization cycle.

Can I get custom sizes or printing?

Yes. Custom sizes, printing and seal options are available, quoted per project. Foil chevron pouches are sourced from qualified manufacturers in North America and Europe and supplied by CleanCut. Manufacturer certificates are available on request. Each lot ships with our certificate of conformance, which records the manufacturer's lot number.

Can I get samples?

Request samples on the quote form. Give us the inside dimensions, what the contents need protection from, and your sterilization method. We will come back with questions and a sample plan.

Related

  • Supplied by CleanCut

    Header bags

    100 µm (≈4 mil) LDPE bags with a porous Tyvek® header for sterilant exchange. Heavy-duty gauge for bulky or heavy devices and kits.

    Format
    Pre-made eaches
    Build
    LDPE film with a Tyvek® header
    Sterilization
    EtO, gamma, e-beam
  • Supplied by CleanCut

    Tyvek® chevron pouches

    Pre-made chevron pouches with Tyvek® on one side and PET/PE or PA/PE film on the other, for a clean, controlled peel and aseptic presentation.

    Format
    Pre-made eaches
    Build
    Tyvek® with PET/PE or PA/PE film
    Sterilization
    EtO, gamma, e-beam
  • Cut in our cleanroom

    HDPE mounting and insert cards

    Rigid HDPE cards, 10–35 mil (0.25–0.89 mm), die-cut in our cleanroom to hold and protect devices in chevron pouches and rigid trays.

    Format
    Die-cut eaches or rollstock
    Size / gauge
    10–35 mil (0.25–0.89 mm)
    Sterilization
    EtO, gamma, e-beam

Start a project

Have a spec or a CAD file? Send it over.

Yours or your customer's, or a sketch if there's no spec yet. We'll reply within one business day with questions, then a quote and a sample plan.